Spinning

Danliris strives to offer customers variety and choice in all aspects of its textile manufacturing service. Integral to this strategy is the ready availability of a selection of yarns produced by the company’s Spinning Division. This highly efficient division is subdivided into three units utilising some 111,000 spindles and producing close to 91,000 bales per annum. Each unit specialises in a different type of yarn and subject to regular maintenance to ensure optimal performance and limited downtime.

Unit I produces export quality yarn, primarily used by Indonesian manufacturers and for internal company production but so named because the textile products created from this yarn are primarily intended for export markets. Unit I also provides a reliable source of in-house materials to offer fully-integrated textile solutions.

Unit II produces yarn to be exported directly to international markets and is renowned for its superior quality and durability guaranteed by Danliris’ focus on quality control and sourcing of raw cotton from the best producers in the US, Australia and Brazil.

To meet growing local demand, Danliris dedicates Unit III to the production of economically priced yarn that maintains the advanced level of uncompromised integrity for which Danliris has become well known. The company expects that investment in new machinery and the implementation of lean manufacturing techniques will see this capacity grow in concert with the rise of Indonesian purchasing power and consumption. To anticipate additional growth, the company works closely with leading fiber and textile company, Asahi, thus this measure stands as testament to Dan Liris’ commitment in producing premium fibers as well as in operating a highly-integrated manufacturing system. These specific partnerships also enable the company to strengthen its spinning division’s capacity and as such, produce environmentally-friendly fiber. With a growing awareness of eco-friendly-made products, Danliris is set to benefit from this trend in the coming years.

Moreover, each of these units is capable of producing several distinct yarn blends:

• Polyester Cotton Combed (Ne 16's - Ne 45's),
• 100% Cotton Combed (Ne 30's - Ne 50's),
• 100% Cotton Combed Compact (Ne 50's - Ne 100's),
• 100% Cotton Carded (Ne 16's - Ne 40's),
• Tencel (Ne 50's - Ne 80's)
• Modal/Cotton (Ne 50's)

The recent installation of a Toyota RX-300 ring spinning machine in 2015 has furthered Danliris’ ability to meet diverse client demand in facilitating the production of more than a thousand different slub effect designs for yarn products as well as in ensuring greater quality through lower yarn hairiness. This commitment to the modernisation of its machinery as a means of achieving the highest production standards has also seen the company invest in an auto-sorter from Swiss-based Jossi and an automatic winder from Japan-based Murata to detect foreign fibers prior to and post production, respectively. Through the implementation of this advanced technology, Danliris mitigates instances of contamination within its Spinning Division and cements its standing as one of Indonesia’s leading, quality-driven yarn manufacturers.